Tape Extension Sensor for cost-sensitive applications

Automated Control and ASM launch the new WB61 Tape Extension Sensor that provides up to 4000mm measuring length in a compact, industrial housing. ASM Tape Extension Sensors have been designed to operate in harsh conditions, making them a perfect choice for installation on cranes, excavators, forklifts and access platforms.

Due to the design of the sensor and the inherent strength of the stainless steel tape, the WB61 range of sensors can be found in environments and upon applications where other traditional pull-wire sensors struggle to survive. The durability of the extension tape allows for the reliable use of directional changing pulleys and also within applications where icing may occur. These features make the sensor ideal for safety critical control functions within the mobile equipment market.

• Housing manufactured from composite and stainless steel components
• Rugged sensor that meets the sealing level of IP67/69K
• Choice of three analogue and three digital outputs (SSI, CANopen or CAN J1939)
• Linearity of +/- 0.10% with the option of redundant outputs

Automated Control specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. Automated Control prides itself on being able to supply the client with an exclusive range of products from major international suppliers which includes AMCI, STS, Weber, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar and FEAS.

Contact Automated Control for more information | EMAIL or WEBSITE

PMIS4/PMIR5: New magnetic measuring system for rotary applications

Incremental encoder PMIS4/PMIR5 best for difficult applications

Automated Control and ASM extends the magnetic POSIROT® position sensors range to the combination PMIS4/PMIR5, developed specifically for rotary applications. The advantages of this combination are high EMC protection, large guiding distance tolerance and a superior signal performance up to 327,680 pulses/360°.

The incremental, non-contact measuring system consists of the sensor head PMIS4 and an incremental magnetic ring PMIR5. The sensor head is made of a fully enclosed, shielded metal housing. It offers high protection against electromagnetic interference, thermal overload and has a protection class of IP67.

The PMIR5 magnetic ring comes in three sizes with flange sizes of 83, 133 or 233 mm. They are available with decadic, binary or degree division and reach corresponding 131,072 pulses / 360°, 196,608 pulses / 360° or 327,680 pulses / 360°. Since the system operates magnetically, it is unaffected by contamination from oil and dust. For this reason it is suitable for use in harsh, dusty industrial environments.

• All metal housing
• Protection class IP67
• Highest EMC protection
• Large guiding distance of ±1mm
• Temperature range -40 °C to +85 °C
• Maximum pulse frequency  480 kHz
• Up to 327,680 pulses/360°

Automated Control specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. Automated Control prides itself on being able to supply the client with an exclusive range of products from major international suppliers which includes AMCI, STS, Weber, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar and FEAS.

For more information about the ASM  PMIS4/PMIR5 contact Automated Control by email or via the Automated Control Website.

PCST27 rod-profile sensor

Automated Control is excited to announce that ASM has extended its range of magnetostrictive position sensors with the new PCST27 series. The PCST27 offers high-precision, fail-safe measurement on hydraulic cylinders and fluid levels in extreme environments.

The robust probe sensors allow for precise positioning of hydraulic cylinders or the measurement of fluid levels. The models in the PCST27 series have proven their superior reliability, even after years of use under the most extreme conditions.

As with all models in the POSICHRON® PCST27 series, the sensors consist of a magnetostrictive waveguide and a movable position magnet. Based on magnetically generated density waves and the measurement of time pulses, this measurement principle is ideal for applications that demand extreme precision and repeatability.

• Resistance against environmental factors such as vibration, humidity or shock
• Sea water resistant stainless steel housing
• Non-contact measurement technology
• Available up to protection class IP68
• Pressure resistant up to 15 bar
• Absolute output linearity up to +/- 0.02% full scale
• Measurement lengths from 0 to 100 or from 0 to 5,750 mm

Automated Control specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. Automated Control prides itself on being able to supply the client with an exclusive range of products from major international suppliers which includes AMCI, STS, Weber, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar and FEAS.

For more information about the ASM PCST27 rod-profile sensor please contact Automated Control by email or via the Automated Control Website.

WB100M: Robust tape extension position sensor

Automated Control and ASM introduce the new WB100M tape extension position sensor. The WB100M has been designed to measure reliably under extreme offshore conditions. It is highly resistant to shock and operational to IP68/69K in sea water.

The WB100M series of sensors exceeds all expectations when used in areas of difficult access and pulley wheels are used to change the direction of the tape route. On conventional draw wire sensors the use of these pulleys can considerably reduce the life of the draw wire. But with the WB100M, the stainless steel measurement tape will have at least double the life compared to that of a measurement cable under identical operating conditions.

Developed primarily for offshore oil drilling rigs and outdoor applications, the WB100M is well suited to wet, harsh applications often found in dock sites such as cranes and ramp positions or even sluice gates found on inland waterway systems.

The fully encapsulated electronics ensure that no moisture can penetrate the critical areas where as water is allowed to freely flow through the mechanical areas with no effect due to the use of materials specifically selected to work well in a salt water environment.

• Available in measuring lengths from 2000mm up to 10000mm
• A wide range of analog or digital outputs including CAN SAE J1939
• Linearity is rated up to +/- 0.05% full scale
• IP68/69K enclosure ratings
• Measuring tape principle ensures long operating life
• Shock resistant

Automated Control specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. Automated Control prides itself on being able to supply the client with an exclusive range of products from major international suppliers which includes AMCI, STS, Weber, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar and FEAS.

For more information about the ASM WB100M robust tape extension position sensor please contact Automated Control by email or via the Automated Control website.

ASM WB25 tape extension position sensor

Automated Control and ASM have expanded the range of tape extension position sensors, with the introduction of the WB25 series.

The WB25’s highly flexible measurement tape is constructed out of a high grade stainless steel material that is 10 mm wide with only a 0.08 mm thickness. Due to its very smooth surface, the risk of icing is reduced. An integral tape dust wiper automatically cleans the tape as it is being retracted into the housing.

The angular sensing element consists of a magnetic encoder which translates the linear motion into an electrical signal. This extremely reliable magnetic encoder is highly shock and vibration resistant. This allows it to function under demanding environmental conditions. The rugged construction of the WB25 series provides for a long-life even under harsh operating conditions such as those found in off-highway vehicles and construction equipment. The space saving stainless tape design provides a small housing foot print with long measurement ranges

• Standard IP64 enclosure rating (optional IP67 available)
• Analog outputs: 0.5-10V, 0.5-4.5 and 4-20 mA
• Digital outputs: CANopen, CAN SAE J1939 and SSI protocols
• Linearity: +/- 0.05%
• Measurement ranges: 12m, 15m, 20m and 25m
• Compact housing        

Automated Control specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCI, STS, Weber, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar and FEAS.

For more information about the ASM tape extension position sensors WB25 series please contact Automated Control by email or via the Automated Control website.

WS12EX Position Sensor

Automated Control Engineering and ASM introduce the WS12EX rugged cable extension position sensor that has a measurement range up to 3 metres.

In locations where combustible dust is present, the maximum allowable surface temperature of installed devices is limited to only 2/3 of the minimum ignition temperature of the surrounding combustible dust. If there is a risk of dust accumulation, further considerations such as the smoldering point of the dust and additional temperature safety distances must be evaluated. The WS12EX series was developed to meet these safety requirements related to combustible dust.

• Housing rated IP67
• Industry standard analog outputs: 0-10VDC and 4-20mA
• Linearity: +/- 0.10 % (optional +/- 0.05 %)
• Precision potentiometer is utilized for the rotary sensing element.

The WS12EX series achieves the requirements of EX Dust Explosion-Proof, Zone 22 for non-conductive dust. The WS12EX series was designed for numerous industries where combustible dust is present: saw mills (saw dust), food processing (flour dust) and other harsh application (carbon dust).

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers which includes AMCi, STS, Weber, Vacon, Pepperl + Fuchs, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Rittmeyer, Pulsar, FEAS and TransTech.

For more information about the ASM WS12Ex position sensor please contact A.C.E. by email or via the A.C.E. website.

Inductive Position Coding System PCI

Automated Control Engineering Group (A.C.E.) is now distributing the newly developed Pepperl+Fuchs PCI inductive position coding system. The PCI inductive position coding system has been developed for specifically for angle measurement and is the perfect solution for measuring angles in rotary joints and slewing bearings.

The sensor detects several steel pins along a code rail and calculates the absolute rotation angle position of the bearing. The exact position is available without a reference run after switching on the inductive position coding system. This is ideal for intermittent operation of plant machinery.

Benefits of the PCI system:

• Insensitive to dirt, oil and grease
• Wear-free
• Slip-free
• Low maintenance
• Absolute measurements

The inductive position coding system offers clear added value for use in rotary joints in heavy machine construction, especially when compared to conventional measuring systems. The non-contact inductive functional principle is a proven solution and is wear-free. Mechanical coupling to rotating bearing elements is eliminated, so there are no measurement errors due to slip or environmental contaminants.

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information about the Pepperl + Fuchs PCI please contact A.C.E. by email or via the A.C.E. website.

ASM WS7.5 Position Sensor

Automated Control Engineering Group (A.C.E.) and ASM introduce the WS7.5 position sensor. The ASM WS7.5 is a compact industrial sensor for large measuring ranges.

The WS7.5 position sensor uses precision potentiometer sensing devices to gain accurate and reliable measuring results. The product is built with a combination of aluminum and stainless steel components with a stainless steel cable.

• Protection class IP52
• Measuring ranges: up to 40,000 mm
• Analog outputs: potentiometer, 0-10V, 4.-20mA
• Encoder outputs: incremental, SSI, bus
• Analog, SSI or CANopen Output
• Sensor mechanism available separately

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information about the ASM WS7.5 Position Sensor please contact A.C.E. by email or via the A.C.E. website.

ASM Stainless Steel Tape Position Sensor

Automated Control Engineering Group (A.C.E.) and ASM launch the POSITAPE® family of stainless steel tape position sensors with the WB10ZG series. The series offers a 2000 mm measurement range in a compact 50 x 50 x 85 mm. housing.

The WB10ZG sensor consists of a specially produced stainless steel tape that is taken up onto a precision machined drum. With its high degree of flexibility, the steel tape offers a very high lifetime and is well suited in applications where pulleys are required due to space constraints that prevent the direct inline measurement. In areas where icing can occur, the flat, smooth surface of the tape also allows for the quick removal of ice accumulation. The standard tape brush continuously wipes the tape surface to remove debris.

This position transducer offers an enclosure rating of IP65 (IP67 with mating connector) and is available with 0.5-4.5V, 0.5-10V and 4-20 mA analog outputs or SSI, CANopen & CAN SAE J1939 digital outputs. The output linearity is +/- 0.05% full scale over the 2m. measurement range.

At the heart of this position sensor is a magnetic encoder that translates the linear motion in an electrical signal. A M12 connector provides for a quick electrical connection to be made during installation.

• Resistant to 100g/11ms, 100 shocks and 20g 10Hz-2kHz, 10 cycles vibration
• Compact, rugged housing
• Long-life stainless steel tape
• Suitable for use in harsh environments and tight locations

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information about the ASM WB10ZG or other products supplies by ACE, please contact ACE by email or by the ACE website.

Magnetic Rotary Position Sensors – ASM PRAS21

Automated Control Engineering Group (A.C.E.) and ASM introduce the newest member of the POSIROT® family of magnetic rotary sensors; the PRAS21 series. This non-contact position sensor uses an external position magnet to provide an absolute output signal over a 0 to 360 degree measurement range.

By using an external magnet, this sensor provides continuous wear-free operation. The measurement range is 360 degrees and may be ordered with smaller measurement ranges in 15 degree increments. The sensor output is an analog voltage signal, 0.5 V to 4.5 V. Other outputs are available upon request.

The PRAS21 series housing is rated IP60 and has a height of less than 6.35mm. The circuit board is fully potted to yield a high level of shock and vibration resistance. The resolution is rated at 0.03 % of full scale (60…360°) and 0.1 % full scale (15…45°), the repeatability is ±0.03 % (60…360°); ±0.1 % (15…45°) and linearity is ±0.5% full scale.

The favourable price per performance and ultra flat profile of the PRAS21 series make it uniquely suited for numerous OEM applications. The sensor is easily installed with M3 screws.

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information about eh PRAS21 or any other products in the ASM product range please contact A.C.E. via the A.C.E. website or by email.

ASM Introduces New Stainless Steel Tape Position Sensor

ASM has expanded its line of absolute linear position sensors with the new POSITAPE® WB17KT series of stainless steel tape sensors with measurement ranges of 3500mm, 6500mm and 10000mm. This robust sensor features an extremely high service life in a very compact housing specifically designed for rugged and harsh environments. Automated Control Engineering (ACE) are proud to be the exclusive national distributor for the new POSITAPE® WB17KT series.

WS® sensors use a flexible, stainless steel cable that is wound with only a single layer around a cable drum. This drum is coupled to an angular sensing device such as a potentiometer or encoder for an electrical output signal.

Building upon this proven technology, the new POSITAPE® series replaces the measurement cable with a thin, highly flexible stainless steel band. The WB17KT operates in a similar manner as a tape measure. Advantages of this technology is the ability to have a long measurement range in a relatively compact housing, also the virtually unlimited life of the metal tape and its suitability for the use in confined locations where pulleys must be used.

Features of the WB17KT series:

• Rugged design industrial grade sensor
• Compact housing
• Suitable for the harsh environments
• Available with analog 0-10V, 4-20mA or 1 kOhm outputs
• Available with either absolute digital SSI or CAN-Bus outputs
• Electrical connection can be made with either a M12 or D8 connector

For more information about the ASM WB17KT absolute linear position sensors, please contact ACE via the ACE website or by email.

Pepperl+Fuchs F99 Inclination Sensors with CANopen Interface

Automated Control Engineering Group (A.C.E.) and Pepperl+Fuchs introduce the new F99 inclination sensor. The new product, distributed regionally by A.C.E, combines an inclination sensor with fieldbus technology that provides reliable and accurate information relating to position.

The devices conform to the CiA 410 CANopen device profile as specified per CiA 301. The sensor element is housed in a sturdy metal enclosure, providing excellent impact protection along with the high IP68/69K rating. The sensor is secured in the metal enclosure with only one screw.

How you benefit:

• Monitors two axes – a broad range of applications
• Measurement range 360° – unlimited use for all positions and angles
• High absolute accuracy and repeat accuracy – precision, safety, availability
• Configurable sensor functions – individually matched
• Parameterization over CANopen bus system – can also be used in mobile machines with bus systems

Common areas of application:

• Commercial vehicle sector
• Building services engineering
• Rail and marine vessels
• Transport and loading units

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information on the Pepperl + Fuchs F99 please contact A.C.E. via the website or email.

New MEMS-Based Tilt Sensor POSITILT® - ASM PTAM2

ASM and Automated Control Engineering (ACE) introduce a new, innovative tilt sensor series, PTAM2, with ranges from ±5° to ±180° for single axis and from ±5° to ±60° for dual axes in a robust, IP67/IP69K rated all-metal housing. This industrial grade sensor provides a high resolution, linear output signal that is proportional to the inclination angle. The PTAM2 series has been tested to withstand harsh conditions which makes it suitable for a wide range of applications such as factory automation machines, robotics, mobile cranes, draw bridges, adjustable platforms and off-highway construction equipment.

The PTAM2 series is the latest addition to the POSITILT® family and is available with four different absolute analog outputs: 0.5-10V, 4-20mA, voltage sine(x) and CANopen with a typical resolution of 0.05°. Limit switch outputs are also available. The output signal response time is available from 0.1 – 2.0 seconds, in 0.1 second increments. The measurement ranges are available from ±5° to ±180° in 5° increments. The compact 36 mm (1.4 inch) diameter housing with servo flange mounting allows for quick and easy installation.

Since the PTAM2 is based upon non-contact and therefore wear-free, MEMS position sensor technology, it offers significantly increased reliability in extreme environments, especially under high mechanical shock conditions.

Automated Control Engineering Group Pty Ltd (A.C.E.) specialises in the national supply of process and automation control equipment to a diverse range of industries that encompass the water, industrial, food, mining and petrochemical markets. A.C.E. prides itself on being able to supply the client with an exclusive range of products from major international suppliers that include AMCi, STS, Weber, Vacon, West Instruments, ASM, Hiquel, Kiepe, Hengstler, Conductix-Wampfler, Monitouch, Hawk, TransTech, FEAS and Pepperl + Fuchs.

For more information about the ASM PTAM2 or other products supplied by A.C.E. please contact A.C.E. via the website or email.

AMS Products Distributed Nationally by ACE

Automated Control Engineering are the exclusive national distributors of ASM products in Australia. These popular products are used in a variety of industries including the Mining industry, Grain industry, Shipping and Waters Industries.

ASM develop and manufacture mechatronic position sensors for use industrial applications - linear and angle measurement. Due to their wealth of experience developed over several decades, ASM have set industry standards and have attained a leading role in the field of position measurement.

ASM solutions/ products for position measurement cover three principles
• Cable Activated: WS Position Sensors
• Magnetostrictive: POSICHRON® Position Sensors
• Magnetic scale: POSIMAG® Position Sensors

For more information on ASM and their products contact our staff at ACE sales@aceg.com.au or visit our website.